Nexgen Hygiene Systems

Eliminate 80% Contamination Risks at Entry Alone; without Additional Supervision or SOPs

Manual and Automated Industrial Hygiene Stations trusted by a variety of industries to enforce hand, footwear, and PPF cleaning and sanitization for 100% hygiene compliance.

Get Your Hygiene Solution

Trusted Across Regulated Manufacturing Environments

20+ years designing Hygiene Enforcement Systems for industries where contamination, non-compliance, or human error can shut operations down.

Allana
ATC
Abbott
Reckitt
Mars
Cipla
Suhana
Haldirams
Dabur
Pernod Ricard
Nestle
Chitale
Allana
ATC
Abbott
Reckitt
Mars
Cipla
Suhana
Haldirams
Dabur
Pernod Ricard
Nestle
Chitale

Hygiene Systems Designed for High Contamination Risk Facilities

Nexgen offers a range of touchless, manual, and sensor-operated hygiene stations that are designed for industries like pharmaceuticals, food and beverage, FMCG, electronics and many more.

All-in-One Hygiene StationAll-in-One Hygiene StationAll-in-One Hygiene Station

All-in-One Hygiene Station

Ecoline Hygiene Station

Ecoline Hygiene Station

Sensor-Operated Sole Cleaning with Hand DisinfectionSensor-Operated Sole Cleaning with Hand Disinfection

Sensor-Operated Sole Cleaning with Hand Disinfection

Cleanroom Air ShowerCleanroom Air Shower

Cleanroom Air Shower

Gumboot Cleaning Machine with Hygiene Station

Gumboot Cleaning Machine with Hygiene Station

Exit TurnstileExit Turnstile

Exit Turnstile

Need a Custom Hygiene System Layout for Multiple Zones or Entry Points?

Chemical and Petrochemical

Chemical and Petrochemical

Enforce entry hygiene across processing zones handling raw materials, packaging, and chemical production.

Beverage Production

Beverage Production

Contamination-free entry to pasteurization, filling, and cold storage areas with automated hygiene enforcement.

Meat and Poultry Processing

Meat and Poultry Processing

GMP-compliant hygiene stations for processing zones, cold rooms, and packaging areas.

Pharmaceutical

Pharmaceutical

GMP-compliant hygiene stations for controlled zones, cleanrooms, and API manufacturing areas.

Healthcare

Healthcare

Sterile entry enforcement for labs, operating theatres, and patient care areas with audit-ready logging.

Cosmetic and Personal Care

Cosmetic and Personal Care

Prevent cross-contamination in formulation and filling areas with touchless hygiene systems.

Stop Contamination Risks at the Entry Point

From Inconsistent Manual Hygiene Practices to Automated Industrial Hygiene Systems.

Audit Failures or Contamination Issues Can Shut Your Plant Down!

Whether you manufacture pharmaceuticals, process food, bottle beverages, or produce cosmetics, one truth remains universal: contamination is your single biggest quality risk. Workers walk from outside environments directly into GMP zones, cleanrooms, or food production areas, taking bacteria, particles, and contaminants on their hands and footwear.

Audit Failures or Contamination Issues Can Shut Your Plant Down!

The Risks Costing You Business:

  • Workers enter production areas without proper hygiene
  • Fragmented hygiene processes = skipped steps
  • No documentation or logs = cannot prove compliance
  • Footwear contamination spreading bacteria
  • Expecting workers to remember 5–6 hygiene steps every time they enter is impractical

What Changes When Hygiene Is Enforced by Design

Relying on Worker Memory

Relying on Worker Memory

Expecting workers to remember 5–6 hygiene steps every time they enter is impractical

Enforced by Design

Enforced by Design

Strategically placed hygiene systems enforce it automatically

Skipped Hygiene Steps

Skipped Hygiene Steps

Fragmented hygiene processes lead to steps being routinely skipped

Access-Controlled Entry

Access-Controlled Entry

Turnstiles won't open until the complete hygiene cycle is done

Failed Audits

Failed Audits

No documentation or logs means you cannot prove compliance

100% Compliance Proof

100% Compliance Proof

Digital logs prove compliance for every person, every shift

Contamination Risks

Contamination Risks

Manual hygiene creates inconsistency and cross-contamination

Touch-Free Operation

Touch-Free Operation

Eliminates manual hygiene inconsistency entirely

Scattered Stations

Scattered Stations

Multiple separate stations create congestion and confusion

All-in-One Systems

All-in-One Systems

Complete hand + sole + disinfection in 90 seconds

Export Certification Risks

Export Certification Risks

Lack of enforceable hygiene infrastructure threatens certifications

Audit-Ready Infrastructure

Audit-Ready Infrastructure

Meets international standards for BRC, FSSC 22000, SQF, and export compliance

What Makes Nexgen Hygiene Systems Different

What Makes Nexgen Hygiene Systems Different
  • Designed for wet, humid, high-traffic environments
  • Handles aggressive washdowns and sanitation chemicals
  • Built for multi-shift, continuous operations
  • Designed around real worker movement patterns
  • Most facilities "provide" hygiene stations — very few enforce hygiene
  • Block entry until hygiene steps are completed
  • Remove reliance on memory, motivation, or supervision
  • Convert SOPs into physical control mechanisms
  • BRC / BRCGS certified facilities
  • FSSC 22000 compliant environments
  • SQF certified plants
  • Export compliance (EU, UK, Middle East)
  • Food-grade SS 304 / 316 construction
  • Crevice-free, hygienic design
  • Sensor-based or hands-free operation
  • Built for daily chemical cleaning
  • Long service life under harsh conditions

Features That Remove Human Error from Hygiene

Nexgen hygiene systems are designed for facility managers and compliance heads who need enforceable, measurable hygiene at every entry point.

Touch-Free and/or Sensor-Based Operation

Touch-Free and/or Sensor-Based Operation

Eliminates recontamination from shared surfaces and manual controls—critical in regulated environments.

Forced Compliance Access Control

Forced Compliance Access Control

Turnstiles unlock only after the full hygiene cycle completes. No shortcuts. No bypassing.

Consistent Hygiene Cycles

Consistent Hygiene Cycles

Same wash duration, same pressure, same sequence—regardless of user, shift, or workload.

Space-Efficient Designs

Space-Efficient Designs

Compact layouts prevent congestion while maintaining throughput during shift changes.

Easy Maintenance

Easy Maintenance

Service-friendly construction enables fast cleaning and minimal operational disruption.

Why Do Production Facilities Choose NexGen Hygiene Systems?

20+ Years in Hygiene & Industrial Engineering

20+ Years in Hygiene & Industrial Engineering

Industry-Agnostic Compliance Expertise

Industry-Agnostic Compliance Expertise

Enforcement-Based Hygiene Design

Enforcement-Based Hygiene Design

India-Manufactured, Globally Exported

India-Manufactured, Globally Exported

Hear It From the Operation Leaders

Pharmaceutical Manufacturing Facility

We were facing repeated entry-related observations during internal audits. Training and SOPs weren't the issue, but consistency was. After installing NexGen's turnstile-based hygiene system, entry compliance became automatic. Operators follow the same sequence every time, without supervision. Since deployment, we haven't had a single hygiene deviation linked to entry.

Quality & Compliance Head

Quality & Compliance Head

GMP Manufacturing Facility, Hyderabad

Export-Oriented Manufacturing Plant

Auditors used to focus heavily on personnel hygiene because enforcement depended on people. NexGen helped us redesign our entry points with integrated handwash, sole cleaning, and access control. The system now enforces hygiene before entry, not after inspection. Our last two export audits were smoother, with zero questions on entry hygiene.

Plant Head

Plant Head

Export Manufacturing Facility, Gujarat

High-Volume Multi-Shift Facility

Shift change was always our weak point. Supervisors can't watch every entry when 100+ people move at once. With NexGen's hygiene stations in place, the process controls itself. Even during peak hours, hygiene compliance stays consistent. We've reduced supervisory intervention and improved overall discipline on the shop floor.

Operations Manager

Operations Manager

Multi-Shift Manufacturing Plant, Maharashtra

Case Studies from Across the Industries

We aren't focused on hygiene compliance on paper. We engineer Nexgen Hygiene Systems to eliminate contamination causes strategically and efficiently in industrial environments. Designed for food-grade and pharma-grade hygiene accuracy, we have a wide range of cleaning and sanitization stations for all kinds of use cases, proven with these real-world success stories.

GMP Manufacturing Facility

Challenge

Inconsistent hygiene practices across shifts entering controlled zones.

Nexgen Solution

Turnstile-controlled hygiene system with forced compliance.

Results
  • Zero hygiene deviations during audits
  • Consistent GMP entry across shifts
  • Reduced QA intervention
GMP Manufacturing Facility

Multi-Shift Manufacturing Plant

Challenge

Manual enforcement breaking down at scale during shift transitions.

Nexgen Solution

Sensor-based hygiene stations integrated at all entry points.

Results
  • Uniform hygiene compliance
  • Reduced supervisory load
  • Smooth entry flow during peak hours
Multi-Shift Manufacturing Plant

Export-Focused Facility

Challenge

No objective proof of hygiene enforcement during customer audits.

Nexgen Solution

Integrated hygiene systems with access control and usage visibility.

Results
  • Strong audit confidence
  • Repeat export approvals
  • Faster customer acceptance
Export-Focused Facility

Eliminate Hygiene Risk at the Gate and all Critical Zones

Get a FREE assessment and see how we eliminate can contamination-risks and hygiene-misses for your plant

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  • We analyze your requirements and provide a customized solution
  • Schedule a demo at our facility or yours
  • Get detailed compliance projections based on the footfalls and vulnerabilities of your facility

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